Do you need to manage material lots, WIP and finished goods? Do you need traceability?
Product traceability is a growing trend. To enable traceability you must label and manage your inventory. Use the Inventory software module of Shopfloor-Online to:
Keep a tight control on inventory and reduce working capital
Track lots of raw materials, semi-finished and finished goods, from goods-in to the warehouse in the MES software
Implement full traceability in both directions from product made to materials consumed, or materials consumed to products affected
Create a record for each lot of inventory created (including semi-finished goods and finished goods) and automatically attach traceability details such as work centre, creation date/time, production order, and so on
Create inventory records when goods are received and automatically attach traceability details such as supplier, supplier lot number, supplier traceability information
Optionally, automatically generate unique lot numbers in user defined formats
Move inventory
Move inventory between locations: warehouses, local stores, bins, racks
Keep a complete movement history of each lot
Pack lots onto containers and move containers around the factory
Manage quality states
Inventory lots can change state using a user-defined set of states. For example inventory can be created, isolated, scrapped and released. Set up rules that control valid state changes.
When inventory is isolated or scrapped capture the reasons why for subsequent analysis
Keep a history of the state changes, including who made the decision, when and where
Inventory control
Generate user defined first in - first out (FIFO) keys, used in subsequent consumption operations to ensure oldest stock is consumed first
Use best-before dates and use-after dates to ensure aged inventory is used within requirements
Synchronise with ERP/Warehouse Systems
Create a seamless link to the Warehousing systems or ERP
Reduce working capital – reduce WIP levels, know what is available, implement a pull strategy
Stock accuracy – implement better control of inventory at a lot level
Visibility – see exactly where all inventory lots are at any point in time
Quality – manage isolations and release properly
Traceability - meet customer requirements for full two-way traceability
Continuous improvement – analyse the historic data e.g. top 10 scrap reasons
Business continuity - inventory managed in MES means it is isolated from ERP outage
Get more value from the inventory management system by using it in conjunction with other applications of Shopfloor-Online MES.
Label Printing – automatically print bar code labels as lots are created.
Traceability – Consumption - to achieve full material traceability, and track inventory consumption (raw material and Work in Progress) in the production of new materials